3-Spindle 9-Axis Synchronized Servo Control with Automatic Tool Changer (ATC) System | Custom Mechatronic Solutions for Enhanced Industrial Automation

3-Spindle 9-Axis Synchronized Servo Control with Automatic Tool Changer (ATC) System | Cosen's branded bandsaw are available for sales in 80 countries, including North America (Since 1989), Cosen has, from the very start, set its mission clear on competing directly with the best in the world.

3-Spindle 9-Axis Synchronized Servo Control with Automatic Tool Changer (ATC) System
  • 3-Spindle 9-Axis Synchronized Servo Control with Automatic Tool Changer (ATC) System

3-Spindle 9-Axis Synchronized Servo Control with Automatic Tool Changer (ATC) System

3-Spindle 9-Axis Synchronized Servo Control with Automatic Tool Changer (ATC) System

The Cosen BeamLine features a 3-spindle, 9-axis synchronized servo control architecture.

The three spindles are positioned at the web, bottom flange, and top flange, operating across independent servo axes. This design allows them to simultaneously perform distinct machining operations on different surfaces of the steel beam. Integrated with an Automatic Tool Changer (ATC), it provides high-efficiency automation for heavy structural steel fabrication.

Key Features

  • Independent 3-Spindle 9+2 Servo Control: Powered by 18 kW (24 HP) high-torque spindle motors with variable frequency speed control up to 6,000 rpm, allowing three spindles to execute distinct, simultaneous operations across multiple axis directions.
  • High-Speed Multi-Spindle ATC: Each spindle is equipped with an independent 6-tool inline tool magazine (total capacity up to 18 tools) supporting BT40 tool holders and tool lengths up to 450 mm, enabling fully automated tool changes during continuous production runs.
  • Extended High-Rigidity Spindle Nose: Engineered with an extended spindle nose structure to optimize overall stiffness, effectively absorbing heavy cutting vibrations, eliminating tool chatter, and delivering superior dimensional accuracy (positioning precision ≤ ±0.05 mm / 500 mm).
  • Comprehensive Machining Matrix: Supports high-speed drilling (up to Ø50 mm), tapping (up to M24xP3), part marking, scribing, and 4 specialized milling modes.
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Benefits

  • Maximizes production throughput by processing three sides simultaneously in a single pass.
  • Eliminates manual tool setup bottlenecks for continuous, unattended operation.
  • Protects carbide tooling and ensures flawless hole quality under heavy-duty cutting loads.
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3-Spindle 9-Axis Synchronized Servo Control with Automatic Tool Changer (ATC) System | High-Precision Automation Equipment for Efficient Manufacturing

Cosen Mechatronic, based in Hsinchu, Taiwan since 1976, is a top manufacturer of high-quality 3-Spindle 9-Axis Synchronized Servo Control with Automatic Tool Changer (ATC) System and CNC bandsaws. Specializing in innovative and precise solutions for automotive, aerospace, and construction industries, Cosen ensures reliability and efficiency in all its products. Committed to superior performance and comprehensive customer support, Cosen Mechatronic enhances productivity and operational efficiency globally.

Cosen was rated as the No. 1 Sawing Equipment Brand by U.S. Metal Center News in 2015, 2022, 2023 and 2024. In 2016, the company launched the world's first Industry 4.0 Sawing Performance & Health Prognosis App - positioning itself as the technology leader in band saw manufacturing. Cosen manufactures a variety of bandsaw designed for cutting metal materials, distributing its products worldwide. With extensive experience and expertise in bandsaw manufacturing, we provide a diverse range of cutting capabilities tailored to meet the demands of industries including construction, automotive, transportation, wind power generation, and beyond.

Cosen has been providing customers with automated assembly line solutions since 1976, utilizing advanced technology and 50 years of experience to ensure each customer's demands are met.