Cosen Mechatronics Co., Ltd. - Founded in 1976, staffed by over 150, Cosen which has 50 years of bandsaw manufacturing experience is one of the world's leading band saw manufacturers with a broad product line and a global sales network.

Structural Steel Cross-Transfer Conveyor System | Revolutionize Your Production with Advanced Mechatronic Systems

Cosen's transfer conveyor system can work with the infeed and outfeed mechanism (often powered roller table) or a mid-point staging zone. It allows users to load multiple pieces of material at the same time. Materials wait in a queue for infeed and machining. After getting discharged, multiple pieces are staged until removal for next process. Cosen is Taiwan high quality The optional transfer conveyor system is capable of cross transferring material like beams to be fed into or out from the fabrication area manufacturer since 1976. Cosen was rated as the No. 1 Sawing Equipment Brand by U.S. Metal Center News in 2015, 2022, 2023 and 2024. In 2016, the company launched the world's first Industry 4.0 Sawing Performance & Health Prognosis App - positioning itself as the technology leader in band saw manufacturing. Cosen manufactures a variety of bandsaw designed for cutting metal materials, distributing its products worldwide. With extensive experience and expertise in bandsaw manufacturing, we provide a diverse range of cutting capabilities tailored to meet the demands of industries including construction, automotive, transportation, wind power generation, and beyond.

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Automatically cross-transferring material for infeed and outfeed | Custom Mechatronic Solutions for Enhanced Industrial Automation

The optional transfer conveyor system is capable of cross transferring material like beams to be fed into or out from the fabrication area | Cosen's branded bandsaw are available for sales in 80 countries, including North America (Since 1989), Cosen has, from the very start, set its mission clear on competing directly with the best in the world.

Structural Steel Cross-Transfer Conveyor System - The optional transfer conveyor system is capable of cross transferring material like beams to be fed into or out from the fabrication area
  • Structural Steel Cross-Transfer Conveyor System - The optional transfer conveyor system is capable of cross transferring material like beams to be fed into or out from the fabrication area

Structural Steel Cross-Transfer Conveyor System

Automatically cross-transferring material for infeed and outfeed

Cosen's transfer conveyor system can work with the infeed and outfeed mechanism (often powered roller table) or a mid-point staging zone. It allows users to load multiple pieces of material at the same time. Materials wait in a queue for infeed and machining. After getting discharged, multiple pieces are staged until removal for next process.

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A lateral transfer and buffering system that moves structural steel between processing stations and helps balance different machine cycle times.
The Cosen structural steel cross-transfer conveyor system moves profiles laterally between infeed, processing, buffer, and outfeed positions. It helps separate drilling and sawing cycle times, allowing material to wait in designated buffer areas instead of blocking the main production path. By creating a smart routing grid, this system eliminates the bottleneck of one-way material flow and significantly reduces the need for manual crane interventions.

  • 3-Degree Hydraulic Lift-and-Move: For models like the ALS200, the system uses a 2 HP hydraulic mechanism angled at 3 degrees to slightly elevate the heavy profile before lateral transfer. This "lift-over-drag" method helps reduce surface friction on the steel and lowers the stress load on the conveyor chains.
  • Web-Thrust Alignment and Gripping: Equipped with pass-through vertical grippers and top-clamp blocks to handle loads up to 5,000 kg. A specialized thrust cylinder applies up to 50 kg/cm² of force directly against the strongest part of the profile (the web). This ensures stable positioning and prevents structural warping over a 40 mm to 600 mm lateral span.
  • Space-Optimizing "I-Shaped" Inline Configuration: Compared to space-heavy "Y-shaped" split lines, Cosen recommends an I-shaped straight vector layout. Using cross-transfers as buffers maximizes workshop floor utilization, improves layout ROI, and reduces the required operational crew.
  • API Integration for Production Scheduling: Designed with a RESTful API architecture, the system can be evaluated for integration with your facility’s existing ERP, MES, or smart IoT scheduling platforms. This allows the cross-transfer racks to automatically pre-align queues based on digital office data.

Technical FAQ: Understanding cross-transfer logic, buffer control, and layout integration

Q：Why does Cosen recommend a straight "I-Shaped" vector instead of splitting the handling line into two drills or saws like a traditional "Y-Layout"? ＋
A：Splitting a line into a Y-layout introduces massive spatial demands and logistical lag. By combining an ultra-high-speed 3-spindle ATC drill with a Cosen industrial saw on a single straight vector, our I-shaped layout processes material faster than a split line can transfer it. You save millions in initial capital expenditure, reclaim premium floor space, and process structural profiles with fewer material handling handoffs.
Q：Will the steel push grippers warp or lose positioning accuracy over years of pushing heavy 5-ton beams? ＋
A：No. To prevent structural warping, every load-bearing element is stress-tested via advanced digital physics before manufacturing—utilizing ANSYS for finite element analysis and RecurDyn for dynamic modal stress testing. By channeling thrust forces directly through the structural web of the profile via our web-thrust alignment mechanisms, the machinery completely bypasses off-center loading stresses, keeping your positioning dead-accurate for decades.
Q：Can this cross-transfer software sync up with our existing plant-wide scheduling and ERP database? ＋
A：Yes. Cosen’s central automation architecture uses open RESTful APIs and integrates effortlessly with your facility's existing ERP, MES, or smart IoT scheduling platforms. It bridges the gap between your engineering office and the shop floor, allowing the cross-transfer racks to pre-align material automatically based on current nesting queues.


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+886-3-551-9700

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Structural Steel Cross-Transfer Conveyor System | High-Precision Automation Equipment for Efficient Manufacturing

Cosen Mechatronic, based in Hsinchu, Taiwan since 1976, is a top manufacturer of high-quality Structural Steel Cross-Transfer Conveyor System and CNC bandsaws. Specializing in innovative and precise solutions for automotive, aerospace, and construction industries, Cosen ensures reliability and efficiency in all its products. Committed to superior performance and comprehensive customer support, Cosen Mechatronic enhances productivity and operational efficiency globally.

Cosen was rated as the No. 1 Sawing Equipment Brand by U.S. Metal Center News in 2015, 2022, 2023 and 2024. In 2016, the company launched the world's first Industry 4.0 Sawing Performance & Health Prognosis App - positioning itself as the technology leader in band saw manufacturing. Cosen manufactures a variety of bandsaw designed for cutting metal materials, distributing its products worldwide. With extensive experience and expertise in bandsaw manufacturing, we provide a diverse range of cutting capabilities tailored to meet the demands of industries including construction, automotive, transportation, wind power generation, and beyond.

Cosen has been providing customers with automated assembly line solutions since 1976, utilizing advanced technology and 50 years of experience to ensure each customer's demands are met.