22" x 28" Automatic Vertical Tilt Frame Band Saw Machine
AV-2228NC
Band Saw Machine
Fully automatic vertical tilt-frame band saw featuring a vertically oriented saw frame, capable of miter cutting at any angle between 0° and 60° on both the left and right sides. The precision pivot system allows smooth and accurate angle adjustments, with the saw frame rotation controlled hydraulically via either a manual selector switch or digital input on the HMI.The saw frame also offers an adjustable cant angle from 0° to 5°.
The AV-2228NC's saw frame travel is driven by a servo motor, combined with a ball screw and dual linear guide design, ensuring smooth and evenly distributed cutting force. This effectively reduces vibration during cutting and enhances overall cutting performance.
The robust saw arm travels vertically on dual linear guides and is hydraulically locked into position, eliminating the need for manual lifting. The machine is equipped with three full-stroke hydraulic vises (two on the front bed and one on the rear shuttle side), delivering strong and stable clamping. The automatic shuttle system is also servo-driven, with a ball screw and dual linear guide setup to ensure high-precision feeding.
Designed for efficiency, precision, and cost-effectiveness, this fully automatic vertical bandsaw delivers outstanding performance and excellent value.
Standard Features
- • The saw frame allows miter cutting at any angle from 0° to 60° on both sides, enhancing cutting flexibility.
- • The saw frame features a 0° to 5° cant angle adjustment to support more complex cutting needs.
- • Angle adjustments can be made via a manual selector switch or HMI input, controlled hydraulically for quick and accurate operation.
- • Capable of cutting various shapes—simply input the angle and size, and the machine will complete the process automatically.
- • Saw frame movement is driven by a servo motor, combined with a ball screw and dual linear guides to ensure even cutting force and stable operation.
- • The saw arm features hydraulic positioning and locking, moving vertically on dual linear guides without manual lifting—safe and labor-saving.
- • The gearbox is designed to withstand high lateral pressure.
- • Three full-stroke hydraulic vises (two on the front bed and one on the rear shuttle side) provide strong and stable clamping of the workpiece.
- • The automatic shuttle is servo-driven and uses a ball screw with dual linear guides for high precision and long service life.
- • Blade speed is controlled by an inverter.
- • A 10HP motor drives the saw blade and synchronously powers the wire brush to remove chips and extend blade life.
- • Equipped with guide bearings and tungsten carbide inserts.
- • Hydraulic blade tensioning mechanism.
- • Dual-valve system enables precise control of feed speed and pressure for optimal cutting performance.
- • Integrated coolant system.
- • 10" touchscreen HMI.
Optional Accessories
- • Cosen exclusive patented V_Drive system
- • Scraper-type chip conveyor
- • Cooling and lubrication spray unit
- • 1.5M roller table with water collection.
Specification
Model | AV-2228NC | |||
---|---|---|---|---|
Name | NC Programmable Automatic Feeding Dual Miter Cutting Vertical Bandsaw | |||
Capacity Max. | (Miter) Angle | 1° Blade Cant (Horizontal x Vertical) | 5° Blade Cant (Horizontal x Vertical) | |
90° | 560 x 710 mm (22.0 x 27.9 in.) | 510 x 630 mm (20.0 x 24.8 in.) | ||
45° Left | 560 x 510 mm (22.0 x 20.0 in.) | 510 x 450 mm (20.0 x 17.7 in.) | ||
60° Left | 560 x 350 mm (22.0 x 13.7 in.) | 510 x 310 mm (22.0 x 12.2 in.) | ||
45° Right (Optional) | 560 x 510 mm (22.0 x 20.0 in.) | 510 x 450 mm (20.0 x 17.7 in.) | ||
60° Right (Optional) | 560 x 300 mm (22.0 x 11.8 in.) | 510 x 260 mm (22.0 x 10.2 in.) | ||
Round | - | - | ||
Square | - | - | ||
Bundle Cutting | Front Top Clamp | 510 x 285 mm (20.0 x 11.2 in.) **saw bow 60° left: 510 x 235 mm (20.0 x 9.2 in.) | ||
Rear Top Clamp | ||||
Saw Blade | Speed | 20 ~ 100 m/min (66 ~ 328 ft/min) | ||
Dimension (L x W x T) | 5,645 x 41 x 1.3 mm (222.4 x 1½ x 0.050 in.) | |||
Tension | Hydraulic with automatic blade breakage detection 2200 - 2300kg / cm² (Tolerance: +100 - +150 kg / cm²) | |||
Guide | Interchangeable tungsten carbide | |||
Cleaning | Steel wire brush | |||
Electricity Output | Saw Blade Motor | 10 HP (7.5 kW) | ||
Hydraulic Pump | 1 HP (0.75 kW) | |||
Coolant Pump | 1/4 HP (0.18 kW) | |||
Fluid Tank UNIT: L | Hydraulic Fluid | 30 L (7.9 gal) | ||
Coolant Fluid | 110 L (29.0 gal) | |||
Vise Clamping | Control Method | Hydraulic with full stroke cylinder | ||
Minimum Clamping Capacity | 0 mm | |||
Remnant Length | 700 mm (27.5 in.) | |||
Feeding | Single Stroke | 1500 mm (59.0 in.) | ||
Multiple Stroke | 99 M or 999 in. | |||
Workbed | Workbed Height | 1,115 mm (43.8 in.) | ||
Weight Capacity | ------------------------- | |||
Weight | Net Weight | 1,945 kg (4,287 lb) | ||
Gross Weight | 2,034 kg (4,484 lb) | |||
Floor Space | (L x W x H) | 5,521 x 4,277 x 3,173 mm (217 x 168 x 124 in.) |
* Design and specifications are subject to change without notice & obligation.
* Machines may be shown with some options.
Type of Saw
- Vertical
Automation
- Automatic
Miter
- Double Miter
Production Line
- Vertical Tiltframe
Capacity-Max. Height (mm)
- ≦710
Capacity-Max. Width/Throat (mm)
- ≦560
Top Clamp-Min.~Max. Height (mm)
- ≦236
Blade / Circular Saw Width (mm)
- 41
Blade Speed Min.~Max. (M/min)
- 20~100
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22" x 28" Automatic Vertical Tilt Frame Band Saw Machine | High-Precision Automation Equipment for Efficient Manufacturing
Cosen Mechatronic, based in Hsinchu, Taiwan since 1976, is a top manufacturer of high-quality 22" x 28" Automatic Vertical Tilt Frame Band Saw Machine and CNC bandsaws. Specializing in innovative and precise solutions for automotive, aerospace, and construction industries, Cosen ensures reliability and efficiency in all its products. Committed to superior performance and comprehensive customer support, Cosen Mechatronic enhances productivity and operational efficiency globally.
Cosen was rated as the No. 1 Sawing Equipment Brand by U.S. Metal Center News in 2015, 2022, 2023 and 2024. In 2016, the company launched the world's first Industry 4.0 Sawing Performance & Health Prognosis App - positioning itself as the technology leader in band saw manufacturing. Cosen manufactures a variety of bandsaw designed for cutting metal materials, distributing its products worldwide. With extensive experience and expertise in bandsaw manufacturing, we provide a diverse range of cutting capabilities tailored to meet the demands of industries including construction, automotive, transportation, wind power generation, and beyond.
Cosen has been providing customers with automated assembly line solutions since 1976, utilizing advanced technology and 55 years of experience to ensure each customer's demands are met.